Advantages of thermistor SA-102 in large mold filling

March 10, 2025by admin0

The advantages of thermal-sensitive catalyst SA-102 in large mold filling

Introduction

In modern industrial production, the filling process of large molds is a complex and critical link. The quality of mold filling directly affects the performance and appearance of the final product. In order to improve filling efficiency and quality, the thermal catalyst SA-102 was born. This article will introduce in detail the advantages of SA-102 in large mold filling, including its product parameters, application scenarios, operating procedures and actual effects.

1. Overview of thermal-sensitive catalyst SA-102

1.1 What is thermal-sensitive catalyst SA-102?

Thermal-sensitive catalyst SA-102 is a highly efficient catalyst designed specifically for large mold filling. It can be activated quickly at specific temperatures, accelerating the curing process of the filler material, thereby improving production efficiency and product quality.

1.2 Main ingredients of SA-102

SA-102 is mainly composed of the following ingredients:

Ingredients	Proportion	Function
Organic Peroxide	60%	Provides catalytic activity
Stabilizer	20%	Extend storage period
Adjuvant	10%	Improving liquidity
Filling	10%	Increase the mechanical strength

1.3 Physical properties of SA-102

Properties	value	Instructions
Appearance	White Powder	Easy to mix and disperse
Density	1.2 g/cm³	Lightweight and easy to operate
Melting point	120°C	Fast activation in high temperature
Storage temperature	5-25°C	Keep stabilityand activity

2. Application of SA-102 in large mold filling

2.1 Application Scenario

SA-102 is widely used in the following fields:

Automotive Manufacturing: Used for mold filling of large automotive parts, such as bumpers, doors, etc.
Home Appliance Manufacturing: Used for mold filling of large home appliance shells, such as refrigerators, washing machines, etc.
Construction Industry: Used for mold filling of large building components, such as doors and windows, stairs, etc.

2.2 Operation process

The typical operation process for using SA-102 for large mold filling is as follows:

Preparation: Check the mold and equipment to ensure it is clean and intact.
Mixed Materials: Mix SA-102 with the filler material in proportion to ensure even distribution.
Heat the mold: Heat the mold to the activation temperature of SA-102 (120°C).
Fill the mold: Inject the mixed material into the mold to ensure even filling.
Currecting process: Keep it at high temperature for a period of time to fully cure the material.
Demolding: After the material is completely cured, the demolding operation is carried out.

2.3 Actual effect

After using SA-102, the effect of filling large molds has been significantly improved:

Improved filling efficiency: The fast activation feature of SA-102 reduces the filling time by more than 30%.
Product quality improvement: The cured material has higher mechanical strength and better surface finish.
Reduced production costs: Due to the improvement of filling efficiency, the production cycle is shortened, thereby reducing production costs.

III. Analysis of the advantages of SA-102

3.1 High-efficiency Catalysis

SA-102 can be activated rapidly at specific temperatures, significantly accelerating the curing process of the filler material. This feature greatly shortens the filling time of large molds and has significant production efficiency.improve.

3.2 Even filling

SA-102 has good fluidity and can ensure that the filling material is evenly distributed in the mold. This not only improves the mechanical strength of the product, but also improves the appearance quality of the product.

3.3 High stability

SA-102 has high stability during storage and use and is not easily affected by the external environment. This makes its application in industrial production more reliable and convenient.

3.4 Environmental protection and safety

The components of SA-102 are environmentally friendly materials and will not produce harmful substances during use. At the same time, it is simple to operate, high safety, and is suitable for large-scale industrial production.

IV. Product parameters of SA-102

4.1 Physical parameters

parameters	value	Instructions
Appearance	White Powder	Easy to mix and disperse
Density	1.2 g/cm³	Lightweight and easy to operate
Melting point	120°C	Fast activation in high temperature
Storage temperature	5-25°C	Keep stability and activity

4.2 Chemical Parameters

parameters	value	Instructions
pH value	7.0	Neutral, non-corrosive to the mold
Solution	Insoluble in water	Suitable for a variety of filling materials
Active temperature	120-150°C	Efficient catalytic range

4.3 Use parameters

parameters	value	Instructions
Add ratio	1-2%	Adjust to fill material
Current time	5-10 minutes	Fast curing, improve efficiency
Operating Temperature	120-150°C	Ensure the best catalytic effect

V. Practical application cases of SA-102

5.1 Automobile Manufacturing

In the automobile manufacturing industry, SA-102 is widely used in mold filling of large automobile parts. For example, after a certain automobile manufacturer used SA-102, the bumper filling time was shortened from the original 20 minutes to 15 minutes, and the production efficiency was increased by 25%. At the same time, the cured bumper has higher mechanical strength and better surface finish, and the product quality is significantly improved.

5.2 Home appliance manufacturing industry

In the home appliance manufacturing industry, SA-102 is used for mold filling of large home appliance housings. For example, after a home appliance manufacturer used SA-102, the filling time of the refrigerator shell was shortened from the original 30 minutes to 20 minutes, and the production efficiency was increased by 33%. At the same time, the cured refrigerator shell has higher mechanical strength and better surface finish, and the product quality is significantly improved.

5.3 Construction Industry

In the construction industry, SA-102 is used for mold filling of large building components. For example, after a construction company used SA-102, the filling time of doors and windows was shortened from the original 40 minutes to 30 minutes, and the production efficiency was increased by 25%. At the same time, the cured doors and windows have higher mechanical strength and better surface finish, and the product quality is significantly improved.

VI. Future development of SA-102

6.1 Technological Innovation

With the continuous advancement of technology, the performance of SA-102 will be further improved. In the future, SA-102 may be activated at lower temperatures, further shortening filling time and improving production efficiency.

6.2 Application Expansion

The application areas of SA-102 will be further expanded. In the future, SA-102 may be used in more industries, such as aerospace, medical devices, etc., bringing efficient and high-quality mold filling solutions to more fields.

6.3 Environmental protection upgrade

With the increase in environmental awareness, the environmental performance of SA-102 will be further improved. In the future, SA-102 may use more environmentally friendly materials to reduce the impact on the environment and achieve green production.

Conclusion

Thermal sensitivityThe catalyst SA-102 has significant advantages in large mold filling. Its high-efficiency catalysis, uniform filling, high stability and environmental protection and safety have made it widely used in industries such as automobile manufacturing, home appliance manufacturing, and construction. By using SA-102, enterprises can significantly improve production efficiency, improve product quality, and reduce production costs. In the future, with the continuous innovation and expansion of technology, SA-102 will play its important role in more fields and bring more convenience and benefits to industrial production.