Advantages of Reactive Low Odor amine Catalyst ZR-70 in Electronic Component Packaging
Introduction
With the rapid development of electronic technology, the packaging technology of electronic components is also constantly improving. The choice of packaging materials has a crucial impact on the performance, reliability and service life of electronic components. In recent years, the reactive low-odor amine catalyst ZR-70 has gradually become a popular choice in the field of electronic component packaging due to its unique performance advantages. This article will introduce in detail the product parameters, application advantages of ZR-70 and its specific application in electronic component packaging.
1. ZR-70 product parameters
ZR-70 is a highly efficient reactive low-odor amine catalyst with the following main product parameters:
parameter name | parameter value |
---|---|
Chemical Name | Reactive low-odor amine catalyst |
Appearance | Colorless to light yellow liquid |
Density (25℃) | 1.05 g/cm³ |
Viscosity (25℃) | 50-100 mPa·s |
Flashpoint | >100℃ |
Boiling point | >200℃ |
Solution | Easy soluble in organic solvents |
odor | Low odor |
Storage temperature | 5-30℃ |
Shelf life | 12 months |
2. Application advantages of ZR-70
1. Low odor characteristics
The low odor properties of ZR-70 are one of its significant advantages. During the packaging of electronic components, traditional amine catalysts often produce irritating odors, which not only affects the working environment, but may also cause harm to the health of operators. The low odor properties of ZR-70 effectively solve this problem, making the packaging process more environmentally friendly and healthy.
2. High-efficiency catalytic performance
ZR-70 has high efficiency catalytic properties and can significantly accelerate the epoxy resinCuring reaction, shorten packaging time. Its catalytic efficiency is high and can achieve rapid curing at lower temperatures, thereby improving production efficiency and reducing energy consumption.
3. Excellent mechanical properties
The encapsulation material using ZR-70 as the catalyst has excellent mechanical properties after curing. Specifically manifested as:
Mechanical Properties | value |
---|---|
Tension Strength | ≥70 MPa |
Bending Strength | ≥120 MPa |
Impact strength | ≥15 kJ/m² |
Hardness (Shore D) | ≥80 |
These excellent mechanical properties make the packaged electronic components have higher impact resistance and durability, and can adapt to various complex working environments.
4. Good thermal stability
ZR-70 catalytically cured packaging materials have good thermal stability and can maintain stable performance under high temperature environments. Specifically manifested as:
Thermal performance | value |
---|---|
Glass transition temperature | ≥150℃ |
Thermal decomposition temperature | ≥300℃ |
Coefficient of Thermal Expansion | ≤50 ppm/℃ |
This good thermal stability allows the packaged electronic components to work stably in a high temperature environment for a long time, extending the service life of the product.
5. Excellent electrical performance
ZR-70 catalytically cured packaging materials have excellent electrical properties and can effectively protect electronic components from external electromagnetic interference. Specifically manifested as:
Electrical Performance | value |
---|---|
Dielectric constant (1MHz) | ≤3.5 |
Dielectric loss (1MHz) | ≤0.02 |
Volume resistivity | ≥10¹⁵ Ω·cm |
Surface resistivity | ≥10¹⁴ Ω |
These excellent electrical properties make the packaged electronic components have higher reliability and stability, and can meet the needs of high-precision electronic devices.
6. Environmental performance
ZR-70 is an environmentally friendly catalyst. It produces very few harmful substances during its production and use, which meets the requirements of current environmental protection regulations. Its low volatility and low toxicity make its application in electronic component packaging safer and more reliable.
III. Specific application of ZR-70 in electronic component packaging
1. Integrated Circuit Package
Integrated circuits (ICs) are the core components of electronic devices, and their packaging quality directly affects the performance of the entire device. Using ZR-70 as a catalyst can effectively improve the packaging quality of integrated circuits, which is specifically manifested as:
- High Reliability: ZR-70 catalytically cured packaging materials have excellent mechanical properties and thermal stability, which can effectively protect integrated circuits from the influence of the external environment and improve their reliability.
- High Precision: ZR-70 catalytically cured packaging materials have excellent electrical properties, which can effectively reduce electromagnetic interference and improve the working accuracy of integrated circuits.
- High efficiency: The highly efficient catalytic performance of ZR-70 can significantly shorten packaging time and improve production efficiency.
2. Power device package
Power devices are key components responsible for power conversion and control in electronic devices, and their packaging quality directly affects the power output and stability of the device. Using ZR-70 as a catalyst can effectively improve the packaging quality of power devices, which is specifically manifested as:
- High heat resistance: The ZR-70 catalytically cured packaging material has good thermal stability, can work stably in a high-temperature environment for a long time, and improve the heat resistance of power devices.
- High impact resistance: ZR-70 catalytically cured packaging materials have excellent mechanical properties, which can effectively improve the impact resistance of power devices and extend their service life.
- High electrical performance: ZR-70 catalytically cured packaging materials have excellent electrical properties and can effectively reduce electricityMagnetic interference improves the working stability of power devices.
3. Sensor Package
Sensors are key components responsible for signal acquisition and conversion in electronic devices. The packaging quality directly affects the device’s signal acquisition accuracy and stability. Using ZR-70 as a catalyst can effectively improve the packaging quality of the sensor, which is specifically manifested as:
- High Precision: ZR-70 catalytically cured packaging materials have excellent electrical properties, can effectively reduce electromagnetic interference and improve the signal acquisition accuracy of the sensor.
- High Reliability: ZR-70 catalytically cured packaging material has excellent mechanical properties and thermal stability, which can effectively protect the sensor from the influence of the external environment and improve its reliability.
- High efficiency: The highly efficient catalytic performance of ZR-70 can significantly shorten packaging time and improve production efficiency.
4. Optoelectronics Packaging
Optical electronic devices are key components responsible for optical signal conversion and processing in electronic devices. The packaging quality directly affects the equipment’s optical signal processing accuracy and stability. Using ZR-70 as a catalyst can effectively improve the packaging quality of optoelectronic devices, which is specifically manifested as:
- High light transmittance: The ZR-70 catalytically cured packaging material has excellent light transmittance and can effectively improve the optical signal processing accuracy of optoelectronic devices.
- High Reliability: ZR-70 catalytically cured packaging materials have excellent mechanical properties and thermal stability, which can effectively protect optoelectronic devices from the influence of the external environment and improve their reliability.
- High efficiency: The highly efficient catalytic performance of ZR-70 can significantly shorten packaging time and improve production efficiency.
IV. Analysis of application case of ZR-70
Case 1: Integrated Circuit Packaging
A well-known electronic equipment manufacturer used ZR-70 as a catalyst for packaging materials when producing high-performance integrated circuits. After practical application, it was found that after using ZR-70, the packaging quality of integrated circuits has been significantly improved, which is specifically manifested as:
- Shortening of package time: After using ZR-70, the package time is shortened by 30%, and the production efficiency is significantly improved.
- Improved packaging quality: After using ZR-70, the mechanical and electrical performance of integrated circuits have been significantly improved, and the product reliability has been greatly improved.
- Improvement of working environment: The low odor characteristics of ZR-70 make the working environment more environmentally friendly and healthy, and the satisfaction of operators is significantly improved.
Case 2: Power device package
A well-known power equipment manufacturer used ZR-70 as a catalyst for packaging materials when producing high-power devices. After practical application, it was found that after using ZR-70, the packaging quality of power devices has been significantly improved, which is manifested as:
- Improved heat resistance: After using ZR-70, the heat resistance of the power device is significantly improved and it can work stably for a long time in a high-temperature environment.
- Impression resistance is improved: After using ZR-70, the impact resistance of power devices is significantly improved, and the product service life is greatly extended.
- Improved working stability: After using ZR-70, the working stability of power devices is significantly improved, and the equipment operation is more reliable.
Case 3: Sensor Packaging
A well-known automobile manufacturer used ZR-70 as a catalyst for packaging materials when producing high-precision sensors. After practical application, it was found that after using ZR-70, the packaging quality of the sensor was significantly improved, which was specifically manifested as:
- Signal acquisition accuracy is improved: After using ZR-70, the signal acquisition accuracy of the sensor is significantly improved and the equipment performance is more stable.
- Improved reliability: After using ZR-70, the reliability of the sensor is significantly improved and the product service life is greatly extended.
- Production efficiency improvement: After using ZR-70, the packaging time was shortened by 25%, and the production efficiency was significantly improved.
Case 4: Optoelectronics Packaging
A well-known communication equipment manufacturer used ZR-70 as a catalyst for packaging materials when producing highly translucent optoelectronic devices. After practical application, it was found that after using ZR-70, the packaging quality of optoelectronic devices has been significantly improved, which is specifically manifested as:
- Improved light transmittance: After using ZR-70, the light transmittance of optoelectronic devices has been significantly improved, and the optical signal processing accuracy is more stable.
- Improved reliability: After using ZR-70, the reliability of optoelectronic devices has been significantly improved, and the service life of the product has been greatly extended.
- Improving Productivity: After using ZR-70, when packagingThe interval was shortened by 20%, and the production efficiency was significantly improved.
V. Future development prospects of ZR-70
With the continuous advancement of electronic technology, the packaging technology of electronic components is also constantly developing. As a highly efficient, environmentally friendly and low-odor amine catalyst, ZR-70 has a broad application prospect in electronic component packaging. In the future, with the increasing strict environmental regulations and the continuous improvement of electronic equipment performance requirements, the application scope of ZR-70 will be further expanded, and its advantages in electronic component packaging will be more prominent.
1. Promotion of environmental protection regulations
With the continuous improvement of global environmental awareness, governments of various countries have become increasingly strict in environmental protection requirements for electronic products. As an environmentally friendly catalyst, ZR-70 has low volatility and low toxicity, making its application in electronic component packaging more in line with the requirements of environmental protection regulations. In the future, with the further stricter environmental regulations, the application of ZR-70 will be more widely used.
2. Improvement of performance requirements for electronic equipment
With the continuous improvement of performance requirements of electronic devices, the packaging quality of electronic components also faces higher requirements. The ZR-70 catalytically cured packaging material has excellent mechanical properties, thermal stability and electrical properties, which can effectively improve the packaging quality of electronic components and meet the needs of high-precision electronic equipment. In the future, with the further improvement of the performance requirements of electronic equipment, the application of ZR-70 will be more extensive.
3. Research and development of new materials
With the continuous development of new material technology, the application scope of ZR-70 will be further expanded. In the future, with the development and application of new materials, ZR-70 will be able to be applied to more types of electronic component packaging, further improving the packaging quality and performance of electronic components.
VI. Conclusion
To sum up, the reactive low-odor amine catalyst ZR-70 has significant application advantages in electronic component packaging. Its low odor characteristics, high efficiency catalytic performance, excellent mechanical properties, good thermal stability, excellent electrical performance and environmental protection performance have made it widely used in the packaging of electronic components such as integrated circuits, power devices, sensors and optoelectronic devices. In the future, with the increasing strict environmental regulations and the continuous improvement of electronic equipment performance requirements, the application prospects of ZR-70 will be broader. Through continuous technological innovation and application expansion, ZR-70 will make greater contributions to the development of electronic component packaging technology.
Extended reading:https://www.newtopchem.com/archives/44492
Extended reading:https://www.bdmaee.net/spraying-composite-amine-catalyst-nt-cat-pt1003-pt1003/
Extended reading:https://www.bdmaee.net/wp-content/uploads/2022/08/Polyurethane-rigid-foam-catalyst-CAS-15875-13-5-catalyst-PC41.pdf
Extended reading:https://www.newtopchem.com/archives/40210
Extended reading:https://www.cyclohexylamine.net/dabco-33-s-microporous-catalyst/
Extended reading:https://www.bdmaee.net/wp-content/uploads/2020/06/59.jpg
Extended reading:https://www.newtopchem.com/archives/category/products/page/18
Extended reading:https://www.morpholine.org/bdma/
Extended reading:https://www.bdmaee.net/wp-content/uploads/2022/08/7-1.jpg
Extended reading:https://www.newtopchem.com/archives/1870